Collision and spindle monitoring for machine tools

UTCm records vibration events and supports the monitoring of collisions and spindle conditions. Recorded events help to track loads and evaluate anomalies. Together, we will check the appropriate integration into your machine.

Detect collisions and
Understand spindle loads

UTCm documents loads and events on your machine, thus serving as a logbook for your spindle. This information supports root cause analysis and helps to trace anomalies during operation.

When integrated accordingly, a detected event can trigger a machine reaction and help limit consequential damage. The effectiveness depends on the sensor position, the set limits, and the machine's response.

With SAM (Smart Asset Monitoring), connected systems can be evaluated centrally. We will clarify the functions and requirements for your installation as part of the technical coordination.

Capture collision events
UTCm records anomalous vibration events. How quickly this translates into a machine reaction depends on signal processing and integration into the control system.

Compact sensor
The sensor features an M12×1 design and a length of 42 mm. The mounting location and installation conditions are determined to match the machine and the monitoring task.

Mitigate consequential damage
Application-tailored monitoring can help limit the consequences of detected collisions. The economic benefit depends on the specific application and the potential damage and downtime costs.

Support maintenance
Documented events and stress histories provide additional information for condition assessment. They support the planning of inspections and maintenance measures.

Document transport events
and evaluate

UTCm can log events during machine transport. The records help you trace unusual loads and investigate potential causes of damage. We will determine which measured variables are recorded and what prerequisites apply to transport monitoring for your specific application.

Does UTCm fit your machine?

For effective monitoring, the sensor, evaluation unit, and machine connection must be compatible. To review your application, we need the following information:

  • Machine manufacturer, type and year of manufacture

  • Control system and spindle used

  • Machining processes and typical loads

  • Previous collisions or other abnormalities

  • Desired application: operation, maintenance or transport

Together we will clarify the suitable installation location, the available interfaces, and the possible reaction of the machine.

Dashboard

Readings, messages, and trends in one overview.

Vibration values 3-axis

Representation of the recorded vibration values along the three measurement axes.

FFT - Analysis

? FFT stands for Fast Fourier Transformation (DE: Fast Fourier Transformation)

The frequency analysis shows frequency components of the measured signal.

Detailed collision history

Recorded measured values enable the analysis of a collision event and its temporal context.

Overview of functions

Overload alarm
Exceeding limit values triggers an alarm. A shutdown requires the appropriate machine connection.

Temperature monitoring
Temperature alarms report violations of set limits.

Adjustable limits
Limit values are adapted to the machine and monitoring task.

Event logging
Recorded events support subsequent root cause analysis.

Graphical measured value display
The software displays recorded measured values graphically.

Software and System Requirements
The appropriate software version and its system requirements will be matched to your installation.

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