The system for tool
and process monitoring


The system for tool
and process monitoring

This system utilizes the advantages of multi-channel data acquisition digitally,
and analog to maximize safety for tools and processes.

Reliable production thanks to precise tool monitoring.

By using the UTTm® tool monitoring system, tools can be monitored in real time to detect wear and damage at an early stage. As a result, any necessary maintenance or tool replacement becomes transparent. This means that UTTm® tool monitoring minimizes downtimes and extends the service life of the machines. At the same time, product quality can be improved and machine efficiency maximized. All in all, the use of UTTm® tool monitoring leads to greater reliability and productivity in production.

Neutral control unit
The option of digital or analog communication with the control system means that it can be freely implemented on all types of control system.

Protection of the follow-on tool
The use of subsequent tools after a tool breakage is prevented so that no consequential damage is caused by the individual breakage.

No duplicate processing
Unwanted double cutting is detected immediately and reported at an early stage. As a result, measures can be taken immediately to ensure the quality of the workpieces and avoid production errors.

Machines open
The UT-Tm® system can be integrated into machines that are up to 20 years old, can be used independently of the control system and machine and is open to all standard operating platforms.

Neutral control unit
The option of digital or analog communication with the control system means that it can be freely implemented on all types of control system.

Protection of the follow-on tool
The use of subsequent tools after a tool breakage is prevented so that no consequential damage is caused by the individual breakage.

No duplicate processing
Unwanted double cutting is detected immediately and reported at an early stage. This allows immediate action to be taken to ensure the quality of the workpieces and avoid production errors.

Machines open
Regardless of age or price, every machine should be monitored effectively. This applies to older machines, up to 25 years old, as well as modern, low-cost or high-priced machines.

From single-spindle machines to transfer lines.
Monitor everything at a glance.

Our monitoring solution allows you to monitor all machines at a glance, from single-spindle machines to transfer lines. By centrally recording and analyzing machine data, you can react quickly to changes and increase the productivity of your production. Experience a new dimension in production control and optimization.

Tool processes at a glance:
Analysis and optimization with the optional analysis software.

With the UTTm®-AnalysisViewer, fluctuation widths can be analyzed quickly and precisely for every tool process. If wear and material fluctuations are registered, processes can be optimized by adjusting the speed and feed rate.

Basic functionalities and features

UTTm® offers a wide range of functions tailored to the needs of a globalized and technologically advanced world.

User-friendly
Thanks to our user-friendly 8-button system, the user interface is also intuitive and easy to use directly on the machine control panel. This ensures convenient and efficient use, even for users without extensive technical knowledge.

Automatic limit definition
Limit values for overload and tool breakage are precisely calculated and optimally implemented through the use of intelligent machine learning. This advanced technology ensures reliable and efficient monitoring, significantly improving the safety and longevity of your tools.

Logging via MDE
By recording 14 specific fault messages, machine operators can precisely document the causes of faults. This data is then used for analysis and evaluation in order to continuously optimize production processes and increase the efficiency of the machines.

Load neutral
Thanks to the externally installed module, calculations and analyses are carried out independently of the machine's computing resources. This makes it possible to fully utilize the machine's performance for the machining process without creating additional loads or bottlenecks.

Real-time data
Measured parameters are passed on in real time and displayed graphically in the software. No delays that make evaluation complicated and difficult to understand.

Multilingual software
Our software offers comprehensive support for multiple languages so that users worldwide can enjoy user-friendly and intuitive operation in their preferred language. This facilitates international collaboration and increases the efficiency of your global teams.

Basic functions and properties

UTTm® offers a wide range of functions tailored to the needs of a globalized and technologically advanced world.

User-friendly
Thanks to our user-friendly 8-button system, the user interface is also intuitive and easy to use directly on the machine control panel. This ensures convenient and efficient use, even for users without extensive technical knowledge.

Automatic limit definition
Limit values for overload and tool breakage are precisely calculated and optimally implemented through the use of intelligent machine learning. This future-oriented technology ensures reliable and efficient monitoring, measurably improving the safety and longevity of the tools.

Logging via MDE
By recording 14 specific fault messages, machine operators can precisely document the causes of faults. This data is then used for analysis and evaluation in order to continuously optimize production processes and increase the efficiency of the machines.

Load neutral
Thanks to the externally installed module, calculations and analyses are carried out independently of the machine's computing resources. This makes it possible to fully utilize the machine's performance for the machining process without creating additional loads or bottlenecks.

Real-time data
Measured parameters are passed on in real time and displayed graphically in the software. No delays that make evaluation complicated and difficult to understand.

Multilingual software
Our software offers comprehensive support for multiple languages. This means that users worldwide benefit from user-friendly and intuitive operation in their preferred language. This facilitates international collaboration and increases the efficiency of global teams.

Monitorable processes

Alarm table

Any alarms that occur are documented precisely so that they can be analyzed retrospectively.

Graphic history

Graphs of documented alarms can be loaded and displayed from the history.

Tool table

A tool can have several processing steps assigned to it. This takes place automatically.

Status analysis

Combined with 14 MDE fault reasons, tool monitoring also evaluates machine status times.

Alarm table

Any alarms that occur are documented precisely so that they can be analyzed retrospectively.

Graphic history

Graphs of documented alarms can be loaded and displayed from the history.

Tool table

A tool can have several processing steps assigned to it. This takes place automatically.

Status analysis

Combined with 14 MDE fault reasons, tool monitoring also evaluates machine status times.

What our customers say about our tool monitoring

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